WhiTek

 

 

 

 

 

                                               

SPEEDOMETER INSTALLATION

 

Speedometer installation comprises three steps:

1.      Install speedometer sensor.

2.      Inform MCU that sensor is installed and select display mode (Options submenu).

3.      Calibrate sensor over a 125-foot measured course (Setup submenu).

 

The speedometer function is designed to accommodate a wide variety of speedometer sensor types.  Since these sensors can vary widely, speedometer accuracy will vary according to the type of sensor used.  Generally speaking, the more pulses per unit distance that the sensor outputs, the more accurate will be the speedometer.  If using a bicycle type sensor, it might be necessary to use multiple triggers on the wheel to achieve the desired accuracy.  The speedometer has a 1/2-second-update rate, which works best with high accuracy sensors.

 

The electronic hardware is compatible with both Hall effect sensors and reed-switch sensors.  The Hall effect sensor requires a control voltage and a return, and outputs a sensor signal that is either the control voltage (+5V, available from the MCU) or 0 volts.  The reed-switch sensor provides a signal that is either an open or closed circuit.  Late model Harley-Davidsons have a Hall effect sensor output from the transmission.  This provides a high accuracy signal (many pulses per unit distance).  Early model transmissions that have a standard speedometer cable output can mount a standard speedometer sensor in either reed switch or Hall effect models.  These are standard automotive aftermarket parts.  The Hall effect devices are typically four times as accurate as the reed switch devices.  Intermediate model transmissions can often be modified to mount the modern Harley speedometer sensor.  This requires some machine work on the transmission.  A bicycle style sensor can be mounted to sense magnets on the wheel.  The more magnets, the more accurate the speedometer will be, especially at low speeds.  The magnets should be evenly spaced on the wheel.

 

Refer to the drawings below.  The sensor output should be connected to J6-6 and the sensor return connected to J6-4, for either reed switch or Hall effect sensor.  Power for the Hall effect sensor is available at J6-3.  Run this wire with care, because a short in it will disable the Engine Control System.  If a reed switch type sensor is used, the wiring polarity doesn't matter.

 

After the sensor is installed, it is necessary to tell the MCU that the sensor is installed.  This is done in the Options submenu, toggle the SPEEDO SENSOR command so that it says INSTALLED.  This will make the speed available in a data display window.  Metric or American display modes can be selected in the Options submenu.  Metric mode displays speed in Kilometers per Hour (KPH), altitude in Meters, and temperature in degrees Celsius.  American mode displays speed in Miles per Hour (MPH), altitude in Feet, and temperature in degrees Fahrenheit.

 

Next, the sensor must be calibrated.  This is done using the START SPEEDO CAL and END SPEEDO CALIB commands in the Setup submenu.  Calibration requires a 125-foot (38.1-meter) course.  Using a tape measure, make two marks 125 feet apart, somewhere where the motorcycle can be driven or pushed.  If the calibration course is laid out on a slight hill, it will be easy to coast from the first mark to the second mark.  Move the motorcycle such that it is aligned with the first mark.  Set the display to the START SPEEDO CAL screen and push the middle button.  Push or drive the bike to the second mark, stopping with the bike in the same alignment relative to the second mark as it was to the first mark (front axle aligned with mark is suggested).  The calibration run can be done at any speed.  Push the bottom button to access the END SPEEDO CALIB screen and push the middle button to store the calibration count.  If the second mark is overshot, do not back up.  Instead, repeat the calibration run.  During the calibration run, the START SPEEDO CAL window will show the number of sensor pulses received.  In the END SPEEDO CALIB window, the stored calibration count is shown.